Casting Process

TAILORED STAIRCASES MADE

A UNIQUE CASTING PROCESS

Precast
staircases
Examples of
our work

MAKING THE MOULD


Our moulds are individually made by master craftsmen, built to the design you’ve chosen. They’re constructed from hardwood for maximum strength during the casting process. The detail worked into the moulds by our joiners ensure that a staggering level of detail and elegance can be pressed into the concrete. Our master craftsmen. 

Our master craftsmen.

REINFORCEMENT


When the mould preparation is complete it is time forour team of steelfixers to come to the fore .Closely following our engineers drawings , they will cut, bend and tie the specified rebar to create thereinforcement cage which will be carefully placedinside the mould , in readiness for casting .

MAKING THE STAIRS


To make the stairs themselves, we pour high quality concrete into the moulds after they’ve been created and allow it to set. This is where the skill of our master joiners becomes most important: the intricacy and detail of the mould will translate perfectly into the concrete itself. After the concrete is set, the mould is removed. A gallery of stairs.

QUALITY AT EVERY STAGE


At every stage during the production process , ourquality control operatives will monitor each aspect ofthe process . From the raw materials used forconcrete production , to the mould construction andassembly of the reinforcement , our team will ensurethat all quality levels are achieved to provide precastunits of the highest standards.

THE FINISHING PROCESS


After our units are removed from the moulds, one ofour experienced concrete finishers will, if necessary,remove any blemishes from our units leaving a topquality finished product. Only then, after a finalquality check, will our units be ready for delivery.

ALL STAIRCASES AND LANDINGS OFFERED


With this moulding process we can make staircases which fit any number of designs, which means that any specification can be met. We can make a single staircase or staircases for an entire development. Get in touch with us for a quote. Contact us today.

WE CAST PRECAST CONCRETE STAIRCASES IN A UNIQUE PROCESS.
CALL US ON  01555 663 444

Chas
Share by: